Services

• Commissioning of New Pipelines
• Online Pigging
• Pipeline Caliper Survey
• Base line Survey-MFL /UT
• Pre-commissioning of New Pipelines
• Decommissioning of Pipelines

PIGGING SERVICES

Optimizing heat transfer and improving thermal efficiency on your process heaters is critical to improving your bottom line by reducing operating costs and extending run lengths. Aligning your facility with a trusted, experienced pigging and decoking company will improve reliability and eliminate expensive premature pipe wear due to inexperienced service providers.

Catalyst resources PVT limited provides a full range of pigging and decoking service. We use the most advanced pigging techniques to safely remove coke and other mineral deposits from piping and serpentine coils.

Our experienced operators maximize each hour with effective pig runs to ensure you are back online faster than other service providers. Detailed reporting and our exclusive live online pig tracking system, with state of the art environmentally and code compliant pump units dramatically improve reliability and predictability on the job. Our hand-picked teams have years of experience decoking fire heater furnaces, and have logged thousands of hours working with vacuum, crude, pipe stills, coker units, steam boilers, filtration, line flushing and commissioning, pipeline pigging, and more.

Our process services are a broad range of complementary services used on process facilities from offshore platforms to onshore terminals and downstream processing. We possess the expertise in field of chemical cleaning, flushing and leak testing. We provide reliable service with highly experienced personnel and modern equipment fleets to ensure the end customer receives a satisfactory and cost-effective service.

OUR PROCESS SERVICES INCLUDES:

• Nitrogen Purging
• Chemical Cleaning
• Lube Oil Flushing
• Nitrogen/Helium Leak Testing
• Air Blowing
• Steam Blowing
• Flange Management

Nitrogen/ Helium Leak test:

Leak testing provides verification that a manufactured product meets predetermined specifications that allow the part or system to operate as intended. Nitrogen-Helium Leak detection is the most accurate and appropriate method to test hydrocarbon-process pipework for mechanical integrity. Nitrogen and Helium are used to effectively locate any leaks in work packages, saving the client time and ensuring safety.

Chemical cleaning:

Chemical cleaning is a process during which the rust scales, oil, grease, dirt, sand and welding beads are removed by using acidic chemicals and followed by passivation layer on the pure base metal surface. New construction facilities often undergo a cleaning process prior to start-up. To continue to operate at peak efficiency, process systems, vessels, and pipelines must be kept as clean as possible.

Oil flushing :

Flushing of hydraulic and lubrication oil systems is used to ensure that new rotating and hydraulic equipment will start up and operate as designed, significantly reducing the potential for premature failure. Maintenance and downtime on equipment can be minimized by performing an effective system cleaning during commissioning and following periodic maintenance and repair service.

We use a high velocity circulation and filtration system with full-flow filtration of the circulation oil .These Flushing systems are individually engineered and use advanced filtration systems to help thoroughly clean the critical lubrication systems of turbines, generators, compressors, pumps and other rotating equipment.